Bridlington & Wolds Scale Model Club Forum

Models => Modelling Projects => Topic started by: zak on November 11, 2014, 07:51:57 PM

Title: Casting
Post by: zak on November 11, 2014, 07:51:57 PM
If you were at Telford you may have noticed that I dug deep and purchased a resin casting starter set.
I was going to make a two part mould but chickened out. So here is my first efforts at casting a wheel from a simple one part mould.
Maybe a two part next time.
The photo shows the mould and the casting.

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Title: Re: Casting
Post by: Haddock on November 11, 2014, 08:22:15 PM
Speechless!
Title: Re: Casting
Post by: zak on November 12, 2014, 08:33:22 AM
That's not like you!
Title: Re: Casting
Post by: Kiteman on November 12, 2014, 09:00:24 AM
There are no limits!!
Title: Re: Casting
Post by: zak on November 12, 2014, 11:33:37 AM
Only the depth of my pockets.
Title: Re: Casting
Post by: Haddock on November 12, 2014, 05:02:43 PM
And they're very deep, to the point where it's sometimes difficult to extract cash!
Title: Re: Casting
Post by: Kiteman on November 12, 2014, 06:16:50 PM
I know a few people who have deep pockets and very short arms!
Title: Re: Casting
Post by: zak on November 12, 2014, 06:53:26 PM
I have now cast 4 wheels and they will be for a model T Ford of some kind, they are a bit flat on the rear but the details seems ok.
I am tempted to attempt a two part mould on a wheel but just need to work up the courage to have a go.
Title: Re: Casting
Post by: Kiteman on November 13, 2014, 09:00:58 AM
hey, you know what they say..just do it!
Title: Re: Casting
Post by: zak on November 13, 2014, 10:14:27 AM
Well I have just started the two part process, master is embedded in plasticene and the moulding rubber poured onto it. it may take some time to cure.
I will try to be patient.
Title: Re: Casting
Post by: Bigkev on November 13, 2014, 07:49:21 PM
Hi Dave,

Looks like you've 'mastered the art' of casting. Be very interested to see how your two part moulding comes along.
Lead the way young Sir!

Bigkev
Title: Re: Casting
Post by: zak on November 13, 2014, 07:59:36 PM
So will I, part one is curing.
Patients?
Title: Re: Casting
Post by: Bigkev on November 13, 2014, 08:01:43 PM
I can drop off a few if your short of them.

Bigkev
Title: Re: Casting
Post by: zak on November 14, 2014, 08:30:21 AM
Did I mean patience?
Title: Re: Casting
Post by: Haddock on November 14, 2014, 08:53:47 AM
Silly question but is the master scratch- built or a plastic component? Don't forget I have access to bits and pieces that may come in useful.
Haddock.
Title: Re: Casting
Post by: zak on November 14, 2014, 04:12:49 PM
It is a plastic component this time for speed, but hopefully will be homemade in future.
Can I have access to your little bits and pieces?
What are they?
Title: Re: Casting
Post by: Haddock on November 14, 2014, 05:59:58 PM
dowels, taper-pins, various steel balls, all sorts, what do you need? I could get some casting boxes done but not real quick. Got a box of assorted shim, brass and steel, a few different sizes,can be cut with scissors,all stuff that could come in useful with a bit of imagination.
Haddock.
Title: Re: Casting
Post by: zak on November 14, 2014, 06:52:52 PM
Well, that's me out then, imagination, not a lot of that about.
Thanks for the offer, will let you know.
My two parts mould has gone _ _ _ _ up. The master detached itself from the bottom mould and is floating on top of the second upper mould. Will endeavour to do better next time.
Title: Re: Casting
Post by: zak on November 15, 2014, 09:39:48 AM
Well at the risk of going up in smoke here is my second attempt at casting a two part mould.
I bought some generic Lego from Wilko - you get a tub full for £3.50.
The pictures show the master in the mould and then the second is the moulding rubber on top.
It is now a case of waiting 24 hours and then seeing how it has gone.


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Title: Re: Casting
Post by: Bigkev on November 15, 2014, 04:06:20 PM
Going up in smoke??

Are you 'Allibongo' in disguise??

Bigkev

Interesting stuff though, that casting Malarky
Title: Re: Casting
Post by: zak on November 18, 2014, 06:51:59 PM
Well, things are not going too well, the weather seems to alter the curing rate and my mould barriers are not fluid tight, just having to wait for a bit longer.
Title: Re: Casting
Post by: zak on November 18, 2014, 07:41:59 PM
Here it is with a few problems, I cracked the mould and then attempted to cast from it. My air oulet needs to be a bit larger I think the resin only filled half the mould.
It has been a really interesting process and I can say that it has inspired me to do better.
Watch this space.

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Title: Re: Casting
Post by: Kiteman on November 19, 2014, 07:48:50 AM
If at first you don`t succeed...........  Keep going I am allready very impressed!
Title: Re: Casting
Post by: zak on November 19, 2014, 08:16:04 AM
I have enlarged the air hole and will attempt another cast.
Title: Re: Casting
Post by: zak on November 19, 2014, 03:43:19 PM
This is the latest, needs cleaning up, getting better but not there yet.
I need to watch those air holes.

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Title: Re: Casting
Post by: Bigkev on November 19, 2014, 05:24:11 PM
Yep, holes of nothing are worthless!!

Though 'Polo's' did well.........................

Bigkev

Don't you think that's a 'mint' of an idea?
Title: Re: Casting
Post by: Haddock on November 19, 2014, 05:30:48 PM
Must be very satisfying to see the learning curve getting steeper. Impressive!
Haddock.
Title: Re: Casting
Post by: zak on November 20, 2014, 09:04:01 AM
Frustrating as well.
Title: Re: Casting
Post by: zak on November 23, 2014, 10:14:35 AM
Another cast from the two part mould.
Getting better.
The second picture is a one part mould for some wheels for my next project.
In this case the wheels were scratch built from plastic card, rod and so on.
Front wheel, and the two rear ones. The casts are green and straight from the mould. They need cleaning up.
It probably takes longer to make one of each and cast them than it would to make them all from scratch. I am trying to think ahead (dangerous) for projects in the distant future.
I did make them flat at the bottom on purpose before you ask.

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Title: Re: Casting
Post by: zak on November 30, 2014, 09:03:07 AM
Well, it is getting better, all the wheels for the Model T Fords were cast this way and the wheels for the next project are all done, I now need to build the vehicle.
Title: Re: Casting
Post by: Kiteman on November 30, 2014, 09:09:35 AM
looking good !
Title: Re: Casting
Post by: zak on March 16, 2015, 05:07:11 PM
Before I went away I set up some masters and poured some rubber compound around them, they take a while to cure. On arriving back home  - 3 days, the mould has just about cured, I think the rubber has gone off a little?
Anyway I then mixed some resin, here are the masters and the result. I do need to clean them up and so on.

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Title: Re: Casting
Post by: Kiteman on March 16, 2015, 07:30:52 PM
they seem to have worked well. Well done for perseviering!
Title: Re: Casting
Post by: Wizzel on March 17, 2015, 11:01:04 AM
Nice.  I imagine it would have taken you more than 3 days to scratch-build the wheels?
Title: Re: Casting
Post by: zak on March 17, 2015, 11:59:08 AM
Maybe not, but I was away anyway, casting takes about 40 minutes from pouring to removal of the casting. So it is quicker really.
Title: Re: Casting
Post by: Kiteman on March 17, 2015, 01:55:00 PM
 Can you cast more than one item from a given mould??
Title: Re: Casting
Post by: zak on March 17, 2015, 03:47:18 PM
Yes, that is the point, you can cast quite a lot, I have cast three rear wheels and front wheels so far. there will be a finite limit but I do not know what it is.
Title: Re: Casting
Post by: zak on March 17, 2015, 07:04:33 PM
Here we are I have so far cast 2 front and 4 rear wheels - the rear ones will be double.
The masters are here as well.

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